Challenge
The client needed a partner to design and validate a repeatable and scalable assembly process to create a finished device.

Solution and Results
Our team created a custom manufacturing and assembly plan to ensure a controlled and repeatable process.

Challenge
A diagnostics client needed to reduce part variation for a complex microfluidic device.

Solution and Results
Our team built highly evolved molds and helped the client produce higher volumes.

Challenge

Solution and Results
Our team performed Moldflow analysis and DFIM to identify risks that prevented the client from paying for repairs and delaying their timeline.

Challenge
The client came to us in March of 2020 and needed high volumes of lateral flow cassettes for COVID.

Solution and Results
Our team was able to get two four-cavity molds running production in less than two months.

Challenge
Ejection issues can cause problems during the manufacturing process during injection molding.

Solution and Results
Selecting the right surface finish can decrease ejection risks.

Challenge
Ejector pin marks increased product sealing risks.

Solution and Results
A bar ejection system left a clean witness line.