Syringe Production Streamlined: In-Mold Labeling and SCARA Automation for Precision Assembly

Revolutionizing Syringe Manufacturing with Advanced Automation and Precision Engineering

For Immediate Release
Ronkonkoma, NY, January 23, 2024

The Pharmasphere automation line is a state-of-the-art, in-house designed system engineered to streamline syringe production with incredible speed and precision. Developed by Natech, this automated solution integrates seamlessly with an in-mold labeling (IML) process to label and assemble syringe barrels with top-notch efficiency. The result is an advanced, fully automated cell that synchronizes with the molding press, ensuring high accuracy and productivity.

The automation line consists of two primary components working together to achieve this. The first is the IML cell, built by an external robotics integrator, which places labels into molds before plastic is injected. Once the molding process is complete, the same robot that placed the labels retrieves the molded parts and immediately positions the next label, maximizing efficiency with minimal downtime. A vision camera system checks every part to ensure label accuracy, with defective parts rejected automatically.

The second component is Natech’s in-house assembly cell. In this stage, the automation assembles the syringe barrel with tips and covers, ensuring that each part is correctly placed and oriented through a system of SCARA robots and vibration bowls. Each component undergoes rigorous quality checks using advanced vision cameras to verify proper assembly. Any parts that don’t meet the stringent quality criteria are swiftly rejected, while high-quality parts are funneled through the system for final packaging.

One of the standout features of the automation line is its impressive speed, capable of achieving a cycle time as fast as 2.25 seconds, far exceeding the initial goal of 3 seconds. The integration of SCARA robots allows for high-speed, precise movements, making it possible to stay in sync with the in-mold labeling automation. These robots handle the critical tasks of part positioning and assembly, enabling smooth, continuous production.

With additional features like RFID access control for security and traceability, customizable access levels for different team members, and an efficient air-driven part ejection system, the Pharmasphere automation line represents inventive automation in the medical manufacturing sector. Its design, development, and assembly were fully managed by Natech’s expert team, demonstrating the commitment to innovation and quality.

By enhancing production speed, accuracy, and quality assurance, the Pharmasphere line offers a revolutionary solution for the syringe manufacturing process, meeting customer demands with precision and reliability.

Natech Plastics: A Comprehensive Manufacturing Partner

Natech Plastics is a contract development and manufacturing firm, located in Ronkonkoma, NY. Natech specializes in offering end-to-end services for clients in the medical device and diagnostics markets. Natech offers services in design, engineering, injection molding, assembly, filling and sealing, and packaging. Natech is certified ISO 9001, ISO 13485, and an FDA-registered facility, and operates an ISO class 8 cleanroom.